HorizonSpace

Avionics

KEEL.

On-board computer, power, and camera for OrcaSat-1. Later missions update this stack instead of starting over.

What it is

KEEL is the on-board computer, electrical power system, imaging payload, and the firmware that ties them together. They share a power rail, a software stack, a thermal envelope, and a mutex that keeps the UHF transmitter and the camera from drawing power at the same time.

CubeSat programs often rewrite software every flight. KEEL is built so OrcaSat-4, if it flies, still has code that started on Demo-1.

Mass
223–307 g
Cost
$2.8k–$8.2k
Power
0.39 W avg
Tasks
7 FreeRTOS

1U stack

Organized around two buses and one mutex. SPI for sensors, SD, camera, and radio. I²C for housekeeping. A FreeRTOS binary semaphore prevents the UHF transmitter and the camera from drawing power at the same time.

SlotZSubsystemRole
−Z deepest0–22 mmEPS board (incl. battery)KEEL — power core
Middle-low22–34 mmOBC board (NanoMind class)KEEL — compute core
Middle-high34–45 mmUHF radio boardPeripheral — not KEEL
Upper-mid45–57 mmADCS sensor boardPeripheral — not KEEL
+Z deploy face57–68 mmCamera carrier (OV5647)KEEL — imaging core

Versions

KEEL-1

OrcaSat-1

Baseline. STM32F405 OBC + GomSpace P31u-class EPS + OV5647 camera. ~$2.8k–$8.2k, 223–307 g.

KEEL-2

OrcaSat-2

Higher-capability OBC for the Kalman filter. Larger battery and EPS regulator for S-band TX bursts. Same camera carrier, narrower lens. Triple-lock mutex.

KEEL-3

OrcaSat-3

Zynq-class OBC for X-band processing. Quad-lock mutex. Sub-degree pointing ADCS heritage from OrcaSat-2.

KEEL-4

OrcaSat-4

KEEL-3 plus sail-aware ADCS extensions and deep-space thermal qualification. Deployment safe-mode handles three inertia-tensor states.

What never changes

  • FreeRTOS task topology — names, priorities, message-passing patterns
  • Telemetry packet schema — version-tagged, backward compatible
  • TX/camera mutex pattern — extended in scope, never removed
  • OV5647 + ArduChip imaging pipeline — same driver across all four
  • EPS housekeeping I²C protocol and INA-class voltage/current/temperature reports
  • Safe-mode supervisor state machine — same triggers, same recovery
  • Watchdog kick pattern — lowest-priority FreeRTOS task kicks IWDG
  • SD card filesystem layout — sequential filenames, FatFS, image + sensor partitions

Seven tasks

  1. 01Sensor sampling
  2. 02Telemetry framing
  3. 03Command parsing
  4. 04Image capture
  5. 05JPEG compression
  6. 06Downlink scheduling
  7. 07Watchdog / safe-mode

The TX/camera mutex is held by whichever of camera-compression or radio-TX is currently executing. The other blocks until release.